5S is much more than just “housekeeping”. Housekeeping and an organized workplace are the results of 5S, but the real purpose of 5S is to uncover errors and problems more quickly. Implementing 5S at the same time will enhance Productivity and Safety as well.”.
HSE 005 – Productivity, Safety and Effective 5S, 4 December 2024
HSE 005 – Productivity, Safety and Effective 5S, 4 December 2024
Introduction
Objectives
At the end of this course the participants will be able to:
- Enhance productivity through kaizen and Continual Improvement
- Increase Safety Awareness at workplace
- Practice Effective 5S at workplace
Who Should Attend?
- 5S Committee Members, Manufacturing, Administrative and Logistics personnel at all levels.
Methodology
- Classroom Lectures
- Video Presentation
- Implementation at workplace
1 Day Training Module
Day 1 ( 9am - 1pm )
- Kaizen
- Continual Improvement
- 7 types of waste
- Activity: Eliminate 7 waste at workplace
- Safety as First Priority
- Unsafe Act and Unsafe Condition
- Safe Operations at Work place
- Activity: Spot hazards at workplace
- What is 5S?
- Where did it come from?
- The benefits of 5S
- Video Presentation
SEIRI (SORTING OUT – SISIH)
- Clearing the work area
- Determine what you need
- Exercise of Seiri
SEITON (SET IN ORDER – SUSUN)
- Designated locations
- Design your workplace for efficiency
- Exercise of Seiton
Seiso (Shine – Sapu)
-Workplace Cleanliness
– Spit and polish
– Creating cleaning routines
- Seiketsu (Standardize-Seragam)
– Making it routine
– Design systems to ensure new norms
– The benefits of 5S
Day 1 ( 2pm - 5pm )
- Preparations of 5S Program
- The CEO’s Official Announcement
- Organization of 5S
- 5S area
- 5S Toolbox
- Big Cleaning by All Colleagues
- Initial Seiri
- Daily Seiri, Seiton and Seiso
- Periodic 5S Audits
- How to Implement 5S at your workplace
- How to implement Seiri, Seiton, Seiso, Seiketsu & Shitsuke
- Photos how to implement 5S
About Instructors
Yusof Hussain
- Health, Safety & Environment
- Safety Awareness at Workplace
- Forklift Safety & Competencies